UV Medico News

Using Far-UVC Technology as a Contamination Control Strategy

Written by Jordi Amagat Molas | 05 Nov, 2024

In pharmaceutical manufacturing ensuring sterility is paramount to maintaining product integrity and patient safety. Annex 1 of the EU GMP (Good Manufacturing Practice) guidelines outlines comprehensive requirements for the manufacture of sterile medicinal products. An essential aspect of Annex 1 is the development and implementation of a robust Contamination Control Strategy (CCS).

UV Medico's innovative Far-UVC solutions, the UV222 Booth and UV222 Cleanroom Downlight, are poised to revolutionize contamination control practices by integrating Far-UVC technology into pharmaceutical environments.

Annex 1: Ensuring Excellence in Sterile Manufacturing

Annex 1 specifies the essential requirements for aseptic processing, with an emphasis on minimizing contamination risks through comprehensive control measures:

  • Environmental Monitoring: It mandates stringent environmental monitoring protocols to detect and evaluate microbial and particulate contamination levels in cleanrooms.

  • Personnel Hygiene: The guidelines underscore the critical role of personnel in contamination control, emphasizing appropriate gowning procedures and hygiene practices.

  • Facility Design: Annex 1 prescribes rigorous criteria for cleanroom design and maintenance to achieve and sustain optimal cleanliness levels.

The deadline for compliance with these revised guidelines was August 25, 2023, underscoring the urgency for pharmaceutical manufacturers to adopt advanced disinfection technologies. What is Annex 1?

Contamination Control Strategy (CCS): A Holistic Approach

A Contamination Control Strategy is a structured plan that delineates measures for preventing, detecting, and mitigating contamination risks across the manufacturing process. A robust CCS integrates multiple layers of control, including:

  • Risk Assessment: Identifying potential contamination sources and evaluating the associated risks.

  • Preventive Measures: Implementing proactive measures, such as facility design and environmental controls, to mitigate identified risks.

  • Monitoring and Verification: Establishing rigorous monitoring protocols to ensure the effectiveness of preventive measures.

Strategic Integration of Far-UVC Technologies

Integrating UV Medico’s Far-UVC solutions into your facility’s Contamination Control Strategy offers several key benefits:

  • Enhanced Microbial State of Control: Achieve superior levels of microbial inactivation, thereby reducing the overall contamination risk.

  • Regulatory Compliance: Align with the detailed requirements of Annex 1, ensuring that your facility meets the highest standards for sterile product manufacturing.

  • Operational Efficiency: Benefit from rapid, effective, and safe disinfection methods that do not impede operational workflows.

  • Workforce Safety: Provide a safer working environment by utilizing technologies that are harmless to personnel while effectively targeting harmful pathogens.

UV Medico’s Far-UVC solutions provide an innovative layer of contamination control that aligns seamlessly with these principles.

UV Medico's Far-UVC Solutions: Innovation and Safety

UV222 Booth: Decontaminate Gowned Personnel

The UV222 Booth supports the complexity of the gowning process by reducing the contamination of gowned personnel:

  • Accelerated Decontamination: Utilizing filtered Far-UVC, the UV222 Booth achieves rapid decontamination of gowned personnel in less than 30 seconds, reducing microbial load before entry into critical areas.

  • Broad-Spectrum Efficacy: This technology effectively inactivates a diverse range of microorganisms, including bacteria, viruses, and fungi, thereby significantly reducing environmental deviations and recovery-rates in cleanrooms high-grade areas.

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  • User-Friendly Interface: The UV Booth’s touchless operation and intuitive design ensure ease of use while maintaining high safety standards.

  • Regulatory Compliance: By minimizing the microbial burden on personnel, the UV222 Booth supports compliance with Annex 1 requirements for personnel hygiene and contamination control.

UV222 Cleanroom Downlight: Continuous Environmental Decontamination

The UV222 Cleanroom Downlight signifies a transformative change in environmental decontamination:

  • Continuous Decontamination: The Downlight provides ongoing decontamination of air and surfaces, ensuring a consistently decontaminated environment within cleanrooms and critical production areas.

  • Safety in Occupied Spaces: Far-UVC operates at a wavelength of 222 nm, which remains within the outer dead layers of skin and eye, making it safe for use in occupied spaces without posing health risks to staff.

 

  • Integration and Efficiency: Easily integrated into existing cleanroom infrastructure, the Downlight offers a seamless enhancement to contamination control strategies without disrupting established workflows.

  • Comprehensive Coverage: Its broad-spectrum antimicrobial efficacy ensures the reduction of airborne and surface contaminants, addressing both particulate and microbial contamination risks.


UV Medico’s Far-UVC products, including the UV222 Booth and UV222 Cleanroom Downlight, represent the forefront of contamination control technologies. By incorporating these advanced solutions into your Contamination Control Strategy, pharmaceutical manufacturers can achieve compliance with Annex 1, enhance operational efficiencies, and safeguard both product integrity and personnel health.

For further information and to explore how UV Medico can support your contamination control efforts, feel free to book a meeting with me here.